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PROBLEM
REASON
SOLUTION

Cannot start machine, machine will not operate.
- Main power turned off.
- Power not plugged in.
- Fuseless switch jumped off.
- Turn main three phase power on.
- Insert power plug into outlet.
- Turn fuseless switch to the "on" position.

Machine starts and keyboard is operable, but three axes will not move.
- Trouble with emergency switch, emergency signal not relieved.
- Second limit protecting switch is pressed.
- DC24V3A protecting switch is off.
- Change emergency switch.
- Turn off power, hand turn axis until second limit protecting switch not pressed anymore.
- Press 3A protecting switch.

Keyboard not operational.
- Keyboard cable not plugged in.
- Keyboard electrical panel EKB01 not responding.
- Incomplete computer program.
- Re-insert the keyboard cable.
- Change keyboard electrical panel EKB01.
- Re-copy computer program.

Three axes contact the second limit switch as they reach maximum range of motion.
- Distance between first limit
switch and the second limit
switch is too close.
- Increase distance between first limit switch and second limit switch.

Fast clash phase occurs during three axis motion.
- Servo board ESV01 trouble
- Servo motor signal response wire not properly connected.
- Servo motor trouble.
- Translation code board (EXE01) trouble.
- Change servo board ESV01.
- Reconnect signal response wire.
- Change servo motor.
- Change translation code board (EXE01)

Interruption of side seeking or center seeking function; servo stop message displayed.
- Electrode or workpiece not clean.
- Clean the surface of the electrode workpiece.

Machining data will not load or save.
- Disk drive or disk has trouble.
- Memory at full capacity.
- Change disk drive of disk.
- Delete excessive programs.

Can start and operate machine but screen does not display.
- Screen signal or power cable not connected.
- Panel screen power switch has trouble.
- Screen has problem.
- Re-connect signal wire or power wire.
- Change power switch.
- Change screen.

After machine starts the fire alarm sounds continuously.
- Open circuit on extinguisher black box internal switch.
- The infrared detector has trouble.
- Outside source light reflection.
- Adjust the black box's angle and make switch contact short circuit.
- Change the infrared detector.
- Avoid reflecting light.

Side contact siren continuously sounds after machine starts, even when electrode and work piece are not in contact.
- Electrode clamp insulation piece is broken or dirty.
- Plus/ minus exchange relay action incorrect or dusty.
- DC24V3A protecting switch is off.
- Change insulation piece or clean clamp.
- Change or clean relay.
- Press return protecting switch.

Spark contact tool.
- Plus/minus exchange relay action incorrect or dusty.
- EPG 01 signal board has trouble.
- Transistor board signal wire disconnected.
- Electrode clamp insulation piece is broken or dirty.
- Change or clean relay.
- Change EPG 01 signal board.
- Re-connect signal wire.
- Change insulation piece or clean clamp.

Door seam leaks oil.
- Sponge strip is poorly installed or dirty.
- Re-install or change the sponge strip.

Electromagnetic switch causes noise during oil feed.
- Electromagnetic switch trouble, such as internal iron dust.
- Open the electromagntism switch, clean internal iron dust or change new one.

Incorrect spark current.
- ETB logic board has bug.
- Transistor board relay has trouble.
- Change EIB logic board.
- Change relay.



