Machine Performance and Efficiency

NEUAR 3-Axis High-Speed Mirror EDM Machine equipped with the latest AE II discharge system, significantly reducing cycle time. Compared to previous models, it offers lower electrode wear, improved surface finishing over larger areas, and finer roughness without uneven marks caused by carbon residue. Overall efficiency has increased by more than 50%.

This series also built in 3rd generation intelligent EXPERT SYSTEM, which includes a database of over 1,000 machining parameters for various materials and workpiece shapes, enabling easy one-key operation. Users simply input the target depth, electrode undersize, and target roughness, and the system automatically generates the machining program, eliminating the need for complex setup. Even beginners can quickly create sophisticated machining programs, saving setup time.

The NEUAR 3-Axis High-Speed Mirror EDM Machine offers the same high quality as Swiss and Japanese machines at a budget friendly price. It is the ideal choice for achieving high precision and efficient production.

Core Machining Ability

• 14M/min High-Speed Z-Axis Jump: Significantly improve efficiency and carbon debris removal rate, reducing cycle time of deep-hole machining. Comparable to linear motor speed while ensuring spindle stability without dropping during long term use.
• Ultra-Mirror Surface Circuit: Deliver mirror-like finishes with surface roughness as Ra 0.06μm. Particularly suited for plastic mold applications, eliminating the need for post-polishing.
• 4μm Machining Accuracy: Featuring a high-rigidity honeycomb structure, ensures stable precision over long durations for machining high-precision part.
• Sharp Corner R angle < 0.01mm: Specifically designed for high-precision and miniaturized electronic products, the latest wear suppression technology achieves an outstanding R angle of 8μm.
• Super Harden Material Circuit (Carbide): Achieves high-speed machining with minimal electrode wear, delivering precise, sharp angles and a surface roughness up to 0.2μm on carbide. Ensures consistent performance with both copper and copper-tungsten electrodes.
• High-Speed Finishing Circuit: Optimized EDM conditions reduce finishing time while achieving finer surfaces on larger areas.
• Large-Area Finishing Circuit: Uniform surface roughness with no carbon residue or black spots. The flatness reaches within 5μm
• Graphite Machining Circuit: Faster machining with lower wear, making graphite electrodes easier to shape and process.

Features

• Automatic Programming Expert System: with 5 simple steps, the system automatically calculates machining depths, reserved clearances, suggested electrode undersize, and generates machining programs.
• User-Friendly Interface: Co-developed by software engineers and on-site operators, the interface is designed based on operator continuous feedbacks for maximum ease of use and intuitive operation.
• 3 in 1 Compact Design: Combines aesthetic and functional design to save floor space while maintaining structural stability.
• Hand-Scraped Work Table: Ensures a perfectly flat contact surface with meticulous attention to detail.
• 0.5μm German HEIDENHAIN Linear Scale: Provides stable and reliable precision over extended use, utilizing Germany's finest craftsmanship.
• Japanese THK Roller Linear Guideway & Ball Screw: High-rigidity guideways and precision screws offer superior load capacity and precise positioning for long-term machining reliability.
• Panasonic EtherCAT Multi-Axis Digital Control: High-speed, high-response, high bandwidth command transmission for exceptional precision.
• 15" Touchscreen Windows Interface: Designed with a modern layout to simplify operations, offering clear, icon-based explanations for every setting. The intuitive touchscreen interface ensures easier and more straightforward user interaction.
• Adjustable Focus Spotlight: Built-in, 360-degree rotatable spotlight for effortless workpiece inspection.

Gallery

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  A50E2 floor space – top view

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  A50E2 floor space – side view

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  A50E2 floor space – front view

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  Sharp Corner Accuracy R < 0.01 mm: Achieves 8 μm corner radius with advanced wear suppression technology.

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  Mirror Finish Ra 0.08μm: Faster machining, smoother surfaces, and lower electrode wear.

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  Tungsten Carbide Finish < Ra 0.22μm: Electrode wear rate under 18%.

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High-Speed Mirror EDM Machine catalogue

High-Speed Mirror EDM Machine Introduction

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