Welcome to NEUAR EDM

Core technology of EDM

New AE II discharge power system breaks through old machining limits, which means faster cycle time, better surface finish, and lower electrode wear.

Z axis fast jumping speed 18M/min

The new AE II type motion control algorithm improves debris removal speed. The spindle can reach high-speed movement of 18M/mm to remove debris, which is nearly 9 times faster than the original AI model. In large-area and precision machining discharge occasions, stable servo motion control is provided to improve discharge efficiency and shorten machining time.

Workpiece

Item Content
Electrode Graphite POCO EDM 2
Workpiece SKD 11
Projection area 1 x 38 mm
Machining depth 70 mm
Surface roughness VDI 25 / Ra 1.8 um

Mirror surface Ra 0.08um

The ultra-fine surface Ra 0.08 um can be easily reached even in a large area without using powder technology, saving time for further polishing treatment.

Workpiece

Item Content
Electrode Copper
Workpiece NAK 80
Projection area 35 x 35 mm
Machining depth 1.97 mm
Machining time 5 hours 15 minutes
Surface roughness VDI 0 / Ra 0.08 um

Sharp corner R radius 8um

As electronic products move toward high-precision and miniaturization, the requirement standards for machining are getting higher and higher. For finer lines and shapes, through the latest wear suppression technology, the best R angle 8um can be achieved.

Workpiece

Item Content
Electrode Copper
Workpiece VIKING
Undersized calculation 0.05 mm
Number of electrodes 4
Machining depth 0.3 mm
Surface roughness VDI 7 / Ra 0.22 um

Super harden material machining

The high tool wear caused by super hard materials is a major problem in electrical discharge machining. Through a new exclusive super hard alloy circuit and low wear technology , the sharp corner R radius can be clearly displayed. The best surface roughness can reach up to Ra 0.22 um.

Workpiece

Previous technology

AE II New technology

Item Content
Electrode Copper Tungsten
Workpiece Tungsten-Carbide HRA 90°
Projection area 83 mm2
Machining depth 0.15 mm
Machining time 2 hours 10 minutes
Surface roughness VDI 7 / Ra 0.22 um

Fine finishing machining

Newly developed discharge power circuit, significantly fine finishing machining performance improved , compared with the previous generation, cycle time reduced by nearly 45%.

Workpiece

Item Content
Electrode Copper
Workpiece NAK 80
Projection area 38 x 28 mm
Machining depth 12 mm
Machining time 6 hours 9 minutes
Surface roughness VDI 9 / Ra 0.28 um

Large area machining technology

The larger the workpiece area and the finer the surface, the more uneven particles will appear. The new AE II power supply, through monitoring high-speed discharge gap state , can result an even machining surface, improving the efficiency, and greatly reduce the subsequent mold polishing time.

Workpiece

Item Content
Electrode Graphite POCO EDM 200
Workpiece SKD 61
Projection area 100 x 100 mm
Machining depth 5 mm
Machining time 6 hours 21 minutes
Surface roughness VDI 18 / Ra 0.8 um