Machine Performance and Efficiency

NEUAR 3-Axis Twin-Head High-Speed EDM Machine equipped with HEIDENHAIN linear scale to ensure long-term machining accuracy within 5 μm. The upgraded AE II discharge system incorporates advanced high-speed motion control algorithms to enhance debris removal and maintain a stable discharge gap. The Z-axis jump speed reaches 14 m/min, reducing machining time without spindle drop over long use.

This series also built in 3rd generation intelligent EXPERT SYSTEM, which includes a database of over 1,000 machining parameters for various materials and workpiece shapes, enabling easy one-key operation. Users simply input the target depth, electrode undersize, and target roughness, and the system automatically generates the machining program, eliminating the need for complex setup. Even beginners can quickly create sophisticated machining programs, saving setup time.

NEUAR 3-Axis Twin-Head High-Speed EDM Machine offers the same high quality as Swiss and Japanese machines at a budget friendly price. It is the ideal choice for achieving high precision and efficient production.

Core Machining Ability

• Double-Column design: Left and right columns operate independently, each equipped with its own controller and MPG handwheel, allowing simultaneous or separate machining operations — doubling productivity.
• High-Precision C-Axis: Supports 4-axis or 5 -axis simultaneous machining (with High-precision Rotary Index Table), widely applied in mold manufacturing, aerospace, and automotive industries.
• ATC System (Optional) : Both spindles can be equipped with an Automatic Tool Changer, allowing for long-duration, unattended machining.
• High-Precision C-Axis: Supports 4-axis or 5-axis simultaneous machining when paired with a precision rotary table, ideal for complex mold manufacturing, aerospace, and automotive applications.
• Stand-alone filtration system: effectively prevents clogging with automatic timed circulation and cleaning, doubling filtration efficiency and reducing filter replacement.
• 14M/min High-Speed Z-Axis Jump: Significantly improve efficiency and carbon debris removal rate, reducing cycle time of deep-hole machining. Comparable to linear motor speed while ensuring spindle stability without dropping during long term use.
• Ultra-Mirror Surface Circuit: Deliver mirror-like finishes with surface roughness as Ra 0.12μm/ VDI 2.
• 5μm Machining Accuracy: Featuring a high-rigidity honeycomb structure, ensures stable precision over long durations for machining high-precision part.
• Super Harden Material Circuit (Carbide): Achieves high-speed machining with minimal electrode wear, delivering precise, sharp angles and a surface roughness up to 0.22μm/ VDI 7 on carbide. Ensures consistent performance with both copper and copper-tungsten electrodes.
• High-Speed Finishing Circuit: Optimized EDM conditions reduce finishing time while achieving finer surfaces on larger areas.
• Large-Area Finishing Circuit: Uniform surface roughness with no carbon residue or black spots. The flatness reaches within 5μm.
• Graphite Machining Circuit: Faster machining with lower wear, making graphite electrodes easier to shape and process.

Features

• Automatic Programming Expert System: with 5 simple steps, the system automatically calculates machining depths, reserved clearances, suggested electrode undersize, and generates machining programs.
• User-Friendly Interface: Co-developed by software engineers and on-site operators, the interface is designed based on operator continuous feedbacks for maximum ease of use and intuitive operation.
• Hand-Scraped Work Table: Ensures a perfectly flat contact surface with meticulous attention to detail.
• 0.5μm German HEIDENHAIN Linear Scale: Provides stable and reliable precision over extended use, utilizing Germany's finest craftsmanship.
• Panasonic EtherCAT Multi-Axis Digital Control: High-speed, high-response, high bandwidth command transmission for exceptional precision.
• 15" Touchscreen Windows Interface: Designed with a modern layout to simplify operations, offering clear, icon-based explanations for every setting. The intuitive touchscreen interface ensures easier and more straightforward user interaction.
• Adjustable Focus Spotlight: Built-in, 360-degree rotatable spotlight for effortless workpiece inspection.

Gallery

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  A3200-2E2 floor space – top view

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  A3200-2E2 floor space – front view

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  New stand-alone filtration system with automatic timed circulation and cleaning.

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  Tungsten Carbide Discharge Circuit enables high-speed machining with sharp corners and minimal electrode wear.

Video

Twin Head High Speed Die Sinker EDM intro