Consistent Mirror Quality Across Multiple Cavities | Company, Training, Service & Resources | NEUAR EDM
Neuar's advanced mirror EDM technology, equipped with the Low-Wear Circuit (LW2), enables continuous machining of four cavities using only three electrodes while maintaining sharp edges, clearly defined corners, and a uniform surface finish.Conventional mirror EDM machining can suffer from excessive electrode wear and uneven surface textures, including wave-like marks. These issues often require additional electrodes and finishing operations. The LW2 circuit minimizes electrode wear and helps maintain consistent machining quality, reducing the need for additional electrode changes and fine-finishing work. NEUAR company profile—training, after-sales and global installs. See AE II benefits and mirror finishes to Ra 0.06–0.20 µm—get in touch today.
Consistent Mirror Quality Across Multiple Cavities
Core Technology of High-Precision Mirror Finishing
Neuar's advanced mirror EDM technology, equipped with the Low-Wear Circuit (LW2), enables continuous machining of four cavities using only three electrodes while maintaining sharp edges, clearly defined corners, and a uniform surface finish.
Conventional mirror EDM machining can suffer from excessive electrode wear and uneven surface textures, including wave-like marks. These issues often require additional electrodes and finishing operations. The LW2 circuit minimizes electrode wear and helps maintain consistent machining quality, reducing the need for additional electrode changes and fine-finishing work.
Machining Case Study
Automatic Cavity Depth Compensation
After 18 hours and 40 minutes of continuous machining and electrode exchanges, the dimensional deviation of each cavity can still be maintained within 3 µm.With a simple command, the machining depth can be quickly compensated for each cavity to account for electrode wear. This helps maintain consistent cavity depths within the required tolerance, improving dimensional accuracy and machining consistency across multiple cavities.
Machining Case Study : Multi-Cavity Mirror Finishing with 3 µm Precision
Achieving a uniform mirror finish with sharp edges and consistent cavity dimensions, using only three electrodes to machine four cavities.
| Machining Data | |
|---|---|
| Workpiece | STAVAX (HRC 52) |
| Electrode | Copper □ 23 x 23 mm |
| Depth | 2.0 mm |
| Roughness | Ra 0.06 / VDI 0 |
| Undersize | 0.20 / 0.12 / 0.05 mm |
| Cycle Time | 18 hr 40 min |
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Download Consistent Mirror Quality Across Multiple Cavities | Founded 1998 — Precision Systems, AE II Guidance & Global Support
NEUAR EDM designs high-speed, mirror and automated EDM solutions backed by a team with 40+ years of cumulative know-how. Our AE II Intelligent Expert System streamlines programming so manufacturers reach stable accuracy faster.
From mirror-finish surfaces around Ra 0.06–0.20 µm to reliable micro-radius features, our technology supports mold & die, medical, aerospace and automotive programs with consistent quality and throughput.
We provide structured training, responsive after-sales service and lifetime paid support for mirror EDM systems to protect uptime across global installations—ask about demos, sample cuts or a factory visit.
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